| 1 | Pigment Loading | Organic pigments: commonly about 10–40% by mass in a concentrated masterbatch. Inorganic pigments: commonly about 20–70% by mass, depending on pigment density, carrier, and application. | Review the technical data sheet and verify pigment content by an agreed analytical method or supplier batch certificate. | Compare products by let-down ratio and final color strength, not only by the stated pigment percentage. Ask for the recommended dosage required to meet the approved color standard. |
| 2 | Pigment Dispersion | A suitable product should show a uniform color with no visible specks, streaks, agglomerates, or die build-up under the agreed processing conditions. | Conduct a film or plaque drawdown at the target let-down ratio. Use microscopy or a dispersion rating system where required. | Request a trial sample made on the same or a comparable PE grade. Check dispersion after both initial processing and extended running to identify filtration or screen-pressure problems. |
| 3 | Color Difference, ΔE00 | Target ΔE00 ≤ 1.0 against the approved standard, measured under identical preparation and measurement conditions. | Use a calibrated spectrophotometer with a defined illuminant, observer angle, measurement geometry, sample thickness, and background. Report the CIEDE2000 calculation. | Approve a physical color standard and define the tolerance before ordering. A numerical ΔE00 result is meaningful only when the test specimen and instrument settings are controlled. |
| 4 | Carrier Compatibility | The carrier should be compatible with the PE processing resin and should not cause excessive haze, plate-out, brittleness, odor, or loss of mechanical performance at the intended dosage. | Compare the masterbatch in the actual PE grade at the planned let-down ratio. Check appearance, melt behavior, tensile properties, and impact performance when relevant. | Confirm whether the carrier is LDPE, LLDPE, HDPE, or another compatible polyolefin system. Avoid relying on color matching alone when the product is used in film, pipe, molding, or rotational applications. |
| 5 | Moisture and Volatile Content | For most PE masterbatch applications, low moisture and low volatile content are preferred to reduce bubbles, splay, odor, and surface defects. A common purchasing reference is moisture around ≤0.10%, unless the process specification requires a lower limit. | Verify by an agreed moisture or loss-on-drying method. Inspect sealed packaging and confirm the storage period and conditions. | Specify moisture limits in the purchase specification and require packaging suitable for international transport. Recheck material that has been opened or stored in humid conditions. |
| 6 | Melt Flow and Processing Stability | The masterbatch melt flow should be reasonably aligned with the PE process and dosing system. Large differences may cause poor mixing, surging, or inconsistent color distribution. | Measure melt mass-flow rate using the applicable ISO 1133 or ASTM D1238 condition and compare it with the base resin and processing temperature. | Request the test condition together with the MFR value; values measured at different temperatures or loads are not directly comparable. Confirm stability during the intended extrusion or molding cycle. |
| 7 | Compliance and Batch Consistency | Each production lot should remain within the agreed color, dispersion, moisture, and physical-property limits. Documentation should match the destination market and end use. | Review the certificate of analysis, safety data sheet, regulatory declaration, restricted-substance statement, and retained-sample test records. | Define an incoming inspection plan with agreed sampling, ΔE00 tolerance, rejection rules, traceability, and change-notification requirements before placing recurring global orders. |