| Quality Management System | ISO 9001:2015 | Certificate is current, issued by an accredited certification body, and covers CNC machining, inspection, and applicable production sites. | Certificate number, issue and expiry dates, certification scope, site list, and successful certificate-status check. | Compare the supplier’s documented inspection process with the inspection records supplied for the sample part. | Required |
| Aerospace Quality | AS9100D | Use for aerospace parts or other high-risk applications requiring aerospace-specific quality controls and configuration management. | Current certificate with the correct site and scope; evidence of internal audits, nonconformance control, and traceability. | Request first-article documentation, material traceability, revision control, and documented nonconformance disposition. | Application-based |
| Medical Device Quality | ISO 13485:2016 | Use when machined parts are incorporated into regulated medical devices and the supplier’s activities fall within the certified scope. | Current certificate, defined scope, controlled production records, risk-management interfaces, and change-control procedure. | Review batch records, inspection results, lot traceability, cleaning controls, and documented change approval. | Application-based |
| Automotive Quality | IATF 16949:2016 | Use for automotive supply chains when the customer or program requires automotive-specific process controls. | Current certificate, applicable manufacturing site, process-audit results, control plan, and customer-specific requirements process. | Request process-flow documentation, PFMEA, control plan, capability results, and corrective-action records. | Application-based |
| Environmental and Safety Controls | ISO 14001:2015 and ISO 45001:2018 | Evaluate environmental management and occupational-health-and-safety controls, especially for long-term or regulated sourcing programs. | Current certificates, site scope, environmental objectives, hazardous-material controls, and incident-management procedures. | Confirm material, coolant, plating, heat-treatment, and waste-handling records when these processes are included in the order. | Preferred |
| Calibration System | ISO 10012 principles and traceable calibration | All gauges used for acceptance inspection are identified, within calibration date, and traceable to recognized measurement standards. | Gauge register, calibration certificates, calibration intervals, out-of-tolerance procedure, and equipment identification. | Check the calibration status of the coordinate-measuring machine, micrometers, gauges, and surface-finish instruments used on the sample. | Required |
| Testing Laboratory Capability | ISO/IEC 17025:2017 | Use for outsourced or internal laboratory testing such as material composition, hardness, coating thickness, or dimensional verification. | Accreditation scope showing the relevant test or calibration method, laboratory location, and report traceability. | Verify that test reports identify the method, equipment, specimen, result, uncertainty where applicable, and authorized approval. | Application-based |
| Drawing and Revision Control | Customer drawing and specification control | Supplier can demonstrate that only the latest approved drawing, CAD model, tolerance scheme, and process revision are used. | Controlled document register, revision history, engineering-change procedure, and operator access controls. | Confirm the sample inspection report states the exact drawing revision and includes all customer-defined critical characteristics. | Required |
| Material Traceability | Lot and heat-number traceability | Raw material is traceable from the purchase certificate through machining, special processing, inspection, packaging, and shipment. | Material certificate, supplier purchase record, heat or lot number, traveler, and linkage to the finished-part batch. | Match the material certificate number to the part traveler, marking, inspection report, and shipping documentation. | Required |
| Process Capability | Statistical process control and capability analysis | For stable, repeat-production characteristics, evaluate process capability using customer-defined sampling and acceptance rules. | Control plan, process data, control charts, measurement-system analysis, and capability study using an identified sample size. | Require capability results for designated critical dimensions; do not accept a capability index without confirming the calculation method and data validity. | Risk-based |
| Measurement-System Analysis | Gage repeatability and reproducibility | Measurement variation is evaluated before using inspection data to approve a process or calculate capability. | Measurement-system study, equipment resolution, operator conditions, reference standard, and corrective actions for unsuitable systems. | Review whether the selected measurement method is suitable for the feature size, tolerance, geometry, and surface condition. | Risk-based |
| First Article Inspection | AS9102 when aerospace requirements apply | First-article inspection covers design characteristics, materials, processes, dimensions, and objective evidence required by the customer. | Completed first-article forms or an equivalent customer-approved format, ballooned drawing, material records, and inspection results. | Perform a complete inspection of the representative first article before production release or after defined configuration changes. | Application-based |
| Production Part Approval | PPAP when automotive requirements apply | Submission level and required elements are agreed before production, including process flow, PFMEA, control plan, and dimensional results. | Customer-approved submission level, signed warrant where applicable, process documents, test results, and approved sample. | Verify that the approved sample was produced using the intended production process, tooling, material, and inspection method. | Application-based |
| Dimensional Accuracy | Conformance to the released drawing | All dimensions, geometric tolerances, datum relationships, threads, fits, and surface requirements meet the released specification. | Signed dimensional report, measurement equipment list, inspection plan, and objective results linked to characteristic numbers. | Use an independently witnessed or customer-approved inspection for critical features; do not substitute general tolerances for explicit requirements. | Required |
| Surface Finish | Drawing-defined roughness and surface condition | Surface roughness values, direction, burr limits, edge breaks, and visual acceptance criteria match the released specification. | Surface-finish readings with instrument identification, visual standard, deburring record, and special-process certificate if applicable. | Measure representative functional surfaces and inspect sealing, sliding, bearing, and cosmetic areas separately. | Required |
| Special Processes | Approved and controlled external processes | Heat treatment, plating, anodizing, passivation, coating, welding, and other special processes are performed to approved specifications. | Process certificate, batch or lot identification, approved processor evidence, test results, and applicable specification revision. | Check hardness, coating thickness, corrosion or adhesion results, and the link between the certificate and the sample-part lot. | Required when applicable |
| Nonconformance Control | Corrective action and disposition system | Nonconforming parts are identified, segregated, evaluated, and dispositioned with customer approval where contractually required. | Nonconformance reports, root-cause analysis, corrective-action records, rework instructions, and effectiveness checks. | Request an anonymized example showing containment, cause analysis, correction, preventive action, and verification of effectiveness. | Required |
| Packaging and Preservation | Part-specific protection plan | Packaging prevents corrosion, impact, contamination, deformation, and mix-up during storage and transportation. | Packaging specification, corrosion-protection method, label format, quantity control, and shelf-life information where relevant. | Run a packaging review after handling or simulated transport and inspect parts for damage, corrosion, and identification integrity. | Risk-based |
| Sample-Part Approval | Representative production-intent sample | The sample is made with intended material, machine route, tooling, programming method, finishing process, and inspection system. | Sample build record, material certificate, process route, inspection report, photographs where useful, and deviation list. | Approve only after reviewing dimensional, material, finish, functional, and traceability evidence against the released requirements. | Required |
| Supplier Monitoring | Quality and delivery performance metrics | Track on-time delivery, rejection rate, corrective-action response time, repeat defects, and certificate or documentation errors. | Monthly or quarterly scorecards, trend charts, escalation thresholds, and documented improvement actions. | Set a pilot-order review gate before moving to recurring production or larger blanket orders. | Required |
| Change Notification | Formal prior approval for significant changes | Supplier must notify the buyer before changes to material, process route, tooling, programming, site, subcontractor, or inspection method. | Change-control procedure, notification template, approval workflow, and retained change history. | Confirm that the approved sample remains representative after any process or configuration change. | Required |