| 1 | Profile A — Precision CNC and Cold-Forming Facility | Hexagonal flange nut with plain or serrated bearing flange; internal Acme thread manufactured to customer drawing. | Carbon steel Alloy steel 304 stainless steel | ASME B18.2.2; ASME B1.5 for Acme thread geometry; ASTM A563 or ASTM F594 where applicable. | M6–M24; custom larger sizes subject to tooling and machine capacity. | Cold heading for standard blanks, CNC turning for special geometry, tapping or thread milling, and controlled heat treatment for high-strength grades. | Thread plug gauges, flange diameter checks, hardness testing, dimensional sampling, and final visual inspection. | Material certificate, dimensional inspection report, hardness report, and coating certificate when specified. |
| 2 | Profile B — High-Volume Automotive Fastener Plant | Stamped or cold-forged hex flange nut, normally produced with a non-serrated flange unless a locking feature is requested. | Low-carbon steel Medium-carbon steel 10B21 steel | ISO 4161 for hexagon nuts with flange; ISO 898-2 for mechanical properties of carbon-steel and alloy-steel nuts. | M5–M16; standard automotive and machinery sizes. | Multi-station cold forging, automatic tapping, heat treatment, vibratory cleaning, and batch coating. | Automatic optical sorting, torque-tension testing when required, thread gauging, hardness checks, and lot traceability. | Process-control plan, lot inspection report, heat-treatment records, and statistical process-control data. |
| 3 | Profile C — Stainless-Steel Specialist | Corrosion-resistant flange nut with plain flange; Acme thread profile checked against the approved engineering drawing. | 304 / 304L stainless steel 316 / 316L stainless steel | ASTM F594 for stainless-steel nuts; ISO 3506-2 where the specified stainless fastener property class is applicable. | M4–M20; larger sizes generally machined rather than cold formed. | Cold forming or bar machining, thread tapping, deburring, passivation, and cleaning for contamination control. | Positive-material identification when requested, thread inspection, surface examination, dimensional inspection, and passivation verification. | Mill test certificate, PMI report when ordered, passivation record, and dimensional report. |
| 4 | Profile D — Heavy-Equipment and Industrial Nut Producer | Heavy hex flange nut with enlarged bearing surface for machinery, actuators, and structural equipment. | Grade 8 carbon steel Alloy steel 42CrMo or equivalent | ASTM A563 for carbon and alloy steel nuts; ASME B18.2.2 for inch-series dimensions where applicable. | M12–M36; custom sizes available by drawing and production agreement. | Hot forging or closed-die forging, CNC finishing, heat treatment, thread production, and surface treatment. | Hardness testing, proof-load testing, dimensional inspection, magnetic-particle testing for selected parts, and batch traceability. | Forging batch record, heat-treatment chart, mechanical test report, dimensional report, and non-destructive test report when specified. |
| 5 | Profile E — Export-Oriented Standard Fastener Manufacturer | Metric hex flange nut, plain or serrated, adapted for Acme-thread applications according to customer specifications. | Class 8 steel Class 10 steel Zinc-coated steel | ISO 4161; ISO 898-2; ISO 4042 for electroplated coating systems where specified. | M6–M24; metric production tooling commonly used. | Cold heading, tapping, heat treatment, zinc electroplating or other specified finishing, and automated packaging. | Gauge inspection, coating-thickness measurement, salt-spray testing by agreement, torque testing, and packaging inspection. | Certificate of conformity, plating certificate, salt-spray report when ordered, and pre-shipment inspection report. |
| 6 | Profile F — Custom Machined Components Workshop | Special-profile flange nut with non-standard flange diameter, keyways, counterbores, or customized Acme thread dimensions. | 4140 alloy steel 17-4 PH stainless steel Brass | Customer drawing is controlling; ASME B1.5 may be used as the reference for general-purpose Acme thread geometry. | Typically M10–M50 or equivalent inch dimensions, subject to machine capacity. | CNC turning, milling, thread milling, heat treatment, grinding, and optional surface finishing. | Coordinate-measuring-machine inspection, optical measurement, thread profile verification, concentricity checks, and hardness testing. | First-article inspection report, material certificate, CMM report, and revision-controlled inspection plan. |
| 7 | Profile G — Anti-Corrosion Coating Facility | Steel flange nut supplied with corrosion-protection systems for outdoor machinery and general industrial equipment. | Carbon steel Alloy steel Stainless steel | ISO 10683 for non-electrolytically applied zinc-flake coatings; ISO 4042 for electroplated coatings where applicable. | M6–M24 for standard lines; larger sizes may require rack or batch processing. | Cold forming or machining, alkaline cleaning, coating application, controlled curing, and post-coating thread inspection. | Coating-thickness measurement, adhesion checks, visual inspection, coefficient-of-friction testing when required, and salt-spray testing. | Coating batch certificate, thickness map, corrosion-test report, and certificate of conformity. |
| 8 | Profile H — Small-Batch Engineering Supplier | Low-volume flange nut production for prototypes, replacement parts, test fixtures, and special-purpose linear-motion assemblies. | 304 stainless steel 316 stainless steel Aluminum bronze | Part drawing and purchase specification; ASME B1.5 or another specified thread standard used as the design reference. | Typically M8–M30; prototype and replacement dimensions produced by drawing. | CNC turning, internal threading, milling of flange features, deburring, and optional heat or surface treatment. | 100% dimensional inspection for critical features, thread-form verification, surface-finish measurement, and sample functional testing. | Inspection checklist, material certificate, sample approval record, and functional fit report. |
| 9 | Profile I — Automated Sorting and Assembly Supplier | Standard flange nut supplied for automated assembly lines, with emphasis on consistent geometry and defect detection. | Carbon steel Alloy steel Stainless steel | ISO 4161; ISO 898-2 or ISO 3506-2 according to material and property class; customer-specific inspection criteria. | M5–M20; high-volume standard sizes. | Cold forging, automatic tapping, heat treatment, surface finishing, camera inspection, and counting or kitting. | 100% optical inspection for missing flange, damaged threads, incorrect dimensions, surface defects, and mixed parts. | Inspection-system verification record, lot traceability, statistical reports, and packaging identification record. |
| 10 | Profile J — Precision Motion and Actuator Component Supplier | High-precision flange nut for lead-screw or actuator assemblies; anti-backlash or preload features may be added by drawing. | Alloy steel Tool steel Phosphor bronze | Acme thread geometry verified to the customer drawing and ASME B1.5 reference requirements; material requirements specified by purchase order. | Commonly ½–2 in or equivalent metric dimensions; application-specific sizes available. | CNC machining, precision thread milling, lapping or fitting, heat treatment where required, and controlled assembly. | Lead and pitch measurement, thread flank inspection, runout measurement, surface-finish checks, and functional load testing. | Dimensional report, thread measurement chart, material certificate, functional test record, and final acceptance report. |